Ukuhlanganiswa Kwesondo Likakhreyni: Amasondo, Amashafti, Ama-Bearings kanye Nokucatshangelwa Kwedizayini Yokhiye
Isingeniso
Isondo likakhreyni akuvamisile ukuba yingxenye ezimele yodwa.
Kuma-overhead cranes, ama-gantry cranes, ama-transfer carts, ama-end carriages, kanye nezinye izinto ezihamba ngomzila, isondo livamise ukusebenza kanye neshafti, ama-bearings, izindlu zama-bearings, ama-spacers, ama-seals, izingxenye zokugcoba, futhi ngezinye izikhathi i-gearbox noma i-coupling.
Lezi zingxenye zakha ukuhlanganiswa okuphelele kwesondo likakhreyni.
Ukuhlanganiswa kwesondo okuthembekile akumele kusekele umthwalo kakhreyni kuphela, kodwa futhi kumele kuzungeze kahle, kugcine ukuqondana okulungile, kudlulise i-torque yokushayela lapho kudingeka, futhi kusebenze ngokuthembekile ngaphansi kokuqala nokuma okuphindaphindiwe, imithwalo yokushayisana, kanye nokusebenza kwesikhathi eside.
Emaphrojekhini okushintsha, ukukhetha kuphela ububanzi besondo obulungile akwanele.
Isondo, ishafti, ama-bearings, izilinganiso zokufaka, ukuxhumana kokushayela, ukugcoba, kanye nezimo zomzila konke kufanele kucatshangelwe ndawonye.
Le ndatshana ichaza izingxenye eziyinhloko zokuhlanganiswa kwesondo lika-crane, umehluko phakathi kwamasondo ashayelwayo nawangasebenzi, kanye nezinto ezibalulekile okufanele zicatshangelwe lapho kuklanywa noma kushintshwa isethi yesondo lika-crane.
Yini Ukuhlanganiswa Kwesondo Likacrane?
Iqoqo lesondo likakhreyn iyiyunithi ephelele yokugijima evumela ukhreyn noma umshini ogibele isitimela ukuthi uhambe emgqeni wesitimela.
Kuye ngomklamo, iqoqo lesondo lingase lihlanganise:
- isondo likakhreyn
- ishafti yesondo
- amabheringi
- izindlu zamabheringi
- amakhava amabheringi
- izikhala
- izingxenye zokubamba
- izivalo
- izinto zokugcoba
- ama-keyway noma ama-spline
- ama-coupling
- amagiya noma izixhumi zebhokisi lamagiya
Abakhiqizi abahlukene bakakhreyni bangase basebenzise izakhiwo ezahlukene.
Amanye ama-wheel assembly asebenzisa i-shaft ehlukile edlula nge-wheel, kanti amanye asebenzisa izinhlobo ezahlukene zama-bearing kanye nezinhlelo zokushayela.
Ngenxa yalesi sizathu, ama-wheel assembly okufaka esikhundleni kufanele akhiqizwe ngokuhambisana nomklamo wemishini yangempela kunokucabanga ukuthi wonke ama-wheel set ayashintshana.
Umsebenzi Oyinhloko we-Crane Wheel
I-crane wheel yenza imisebenzi eminingi ebalulekile.
Isekelwa umthwalo oqondile we-crane futhi idlulisele lowo mthwalo ku-rail.
Futhi ivumela i-crane ukuthi ihambe emgwaqeni noma emzileni.
Kumasondo ashayelwayo, isondo kufanele libuye lidlulise i-torque esuka ohlelweni lokuhamba lokushayela.
Izici ezibalulekile zesondo zihlanganisa:
- ububanzi besondo
- ububanzi be-tread
- ububanzi be-tread
- ukwakheka kwe-flange
- usayizi we-bore
- izilinganiso ze-hub
- into esetshenziswayo
- ukwelashwa ngokushisa
- ukuqina kwendawo
- ukucaca kokusebenza
I-geometry yesondo efanele kufanele ihambisane nomzila kanye nayo yonke ingxenye yesondo.
Umgogodla Wesondo Le-Crane
Umgogodla wesondo usekela isondo futhi udlulisele umthwalo kuma-bearings kanye nesakhiwo esisekelayo.
Kuma-driven wheel assemblies, umgogodla ungase futhi udlulisele i-torque evela ku-gearbox, coupling, gear, noma indlela eshayelwa ngemoto.
Izici ezibalulekile zomgogodla zingase zihlanganise:
- ububanzi be-shaft
- izihlalo zamabheringi
- indawo yokufaka isondo
- amahlombe
- izintambo
- ama-keyways
- ama-splines
- imisele yokugcina
- ukuxhumana kwe-coupling
I-shaft kufanele ibe namandla anele kanye nokuqina ukuze imelane nokugoba, ukusika, i-torque, kanye nokulayisha okuphindaphindiwe.
Ezimisweni ezinzima, ama-shaft e-alloy steel angakhethwa ngokulingana nomthwalo odingekayo nezimo zokusebenza.
Impahla yokugcina kanye nokwelashwa kokushisa kufanele kunqunywe izidingo zobunjiniyela hhayi ukukhethwa kuphela ngobubanzi be-shaft.
Ama-Bearings kuma-Crane Wheel Assemblies
Ama-bearings avumela ivili noma i-shaft ukuthi ijike nge-friction elawulwayo ngenkathi isekela imithwalo ye-radial futhi, kuye ngomklamo, imithwalo ye-axial.
Ukukhethwa kwe-bearing kuyingxenye ebalulekile yomklamo we-wheel assembly.
Kufanele kucatshangelwe:
- umthwalo wevili
- ububanzi be-shaft
- ijubane lokusebenza
- umthwalo wokushayeka
- umsebenzi wokusebenza
- isikhala sokufaka
- indlela yokugcoba
- izimo zemvelo
- isikhathi sokusebenza esidingekayo
Ama-wheel assemblies ahlukene angase asebenzise izinhlobo ezahlukene zama-bearing kuye ngesakhiwo nezidingo zokusebenza.
Imodeli ye-bearing akufanele ikhethwe ngenxa kuphela yokuthi ububanzi bayo be-bore buhambisana ne-shaft.
Amandla okuthwala umthwalo, indawo yangaphakathi yokukhululeka, ukuhlelwa kokufakwa, nezimo zangempela zokusebenza nakho kufanele kucatshangelwe.
Ukufakwa nokulingana kwe-Bearing
Ukufakwa okulungile kwe-bearing kubalulekile ukuze ukusebenza kwesondo kuthembeke.
Ukungalingani okungalungile kungabangela:
- ukushisa ngokweqile kwe-bearing
- isikhala esikhulu ngokweqile
- ukuhamba kwe-shaft
- ukudlidliza okungajwayelekile
- ukuhamba kwesondo okungalingani
- ukwehluleka kwama-bearing ngaphambi kwesikhathi
Izindawo ezibalulekile zifaka:
- isihlalo se-shaft bearing
- indlu ye-bearing
- ukubeka endaweni ye-axial
- ukuhlelwa kokugcina
- indlela yokugcoba
- ukuvala
Izilinganiso zokucubungula kanye nokubekezelelana kufanele kusekelwe ekuhlelweni kwamabheringi kanye nezidingo zokuklama.
Ezingxenyeni zokushintsha, imodeli yebheringi ekhona kanye nezilinganiso zokufaka kufanele kuqinisekiswe ngaphambi kokukhiqiza.
Izindlu Zamabheringi Nezembozo
Indlu yebheringi isekela ibheringi futhi ixhumanisa inhlangano yesondo elijikelezayo nesakhiwo sikaloli.
Kuye ngokuklama, indlu ingaba yingxenye ezimele noma ihlanganiswe nesakhiwo sekharaji yokugcina.
Izembozo zamabheringi zingasiza:
- ukugcina amabheringi
- ukugcina indawo ye-axial
- vikela izingxenye zangaphakathi
- seka izinhlelo zokuvala
- vimbela ukungcola ukuthi kungangeni endaweni yamabheringi
Ezindaweni ezinothuli, zangaphandle, ze-metallurgical, noma ezinye izindawo ezinzima, ukuvikelwa kwamabheringi kubaluleke kakhulu.
Uhlelo Lokugcoba
Ukugcoba okufanele kunciphisa ukungqubuzana nokuguga ohlelweni lwamabheringi.
Ama-assembly amaningi amasondo ekhreni asebenzisa ukugcotshwa ngamafutha.
Isixhumi samafutha singanikezwa ukuze ukugcotshwa kungaphinde kugcwaliswe ngesikhathi sokulungisa.
Ukwakhiwa kokugcotshwa kufanele kuqinisekise ukuthi amafutha angafinyelela endaweni edingekayo yamabheringi ngaphandle kokuvuza okwedlulele.
Abasebenzi bokulungisa kufanele balandele isikhathi esidingekayo sokugcotshwa futhi bagweme kokubili ukugcotshwa okunganele kanye nokugcotshwa ngokweqile okungadingekile.
Ukugcotshwa okungekuhle kungaholela ku:
- ukwenyuka kwezinga lokushisa kwe-bearing
- umsindo
- ukuguga
- impilo ye-bearing encishisiwe
- ukubanjwa ezimweni ezinzima
Isondo Le-Crane Elishayelwayo
Isondo le-crane elishayelwayo lamukela i-torque evela ku-travelling drive futhi lisiza ukuhambisa i-crane.
Ukudluliswa kwamandla kungase kuhilele:
- injini
- ibhokisi lamagiya
- isixhumi
- ishafti yokudlulisa amandla
- indlela yokhiye
- i-spline
- igiya
Isakhiwo esiqondile siyahluka phakathi kwemiklamo yamakhreyni.
Uma kuqhathaniswa nesondo elingenzi lutho, ukuhlanganiswa kwesondo eliqhutshwayo kudinga ukunakwa okwengeziwe ekudluliseni i-torque nokunemba kokuxhuma.
Ulwazi olubalulekile lungase lufake:
- ubukhulu be-shaft yokuphuma kwebhokisi lamagiya
- izilinganiso ze-coupling
- usayizi we-keyway
- ukucaciswa kwe-spline
- ukwelulwa kwe-shaft
- isikhombisi sokuzungeza
- indawo yokufaka
Ukungafani kokuxhumana kwedrive kungavimbela ukuhlanganiswa ngisho noma isondo ngokwalo lilungile ngokwezilinganiso.
Isondo le-Idler Crane
Isondo le-idler, elibizwa nangokuthi isondo elingaqhutshwa, lisekela umthwalo we-crane futhi liyazungeza njengoba i-crane ihamba.
Ngokuvamile alitholi i-torque yokushayela eqondile evela ku-motor ohambayo noma i-gearbox.
Nakuba isakhiwo singase sibe lula, isondo le-idler lisadinga okulandelayo okulungile:
- izilinganiso zesondo
- ukukhethwa kwe-bearing
- ukwakheka kwe-shaft
- ukuqondanisa
- ukugcoba
- ukufaka
Amasondo ashayelwayo nangashayelwa angase asebenzise into efanayo yesondo, kodwa izakhiwo zawo zomgogodla nokuxhumana zingahluka.
Ngabe Isondo Elishayelwayo Noma Elingashayelwa Yini Enquma Uhlobo Lwe-Flange?
Akunjalo ngempela.
Womabili amavili aqhutshwayo nangasebenzi angaklanywa ngama-flange angawodwa noma amabili.
Ukuhlelwa kwama-flange kuncike kakhulu ku:
- uhlelo lokuhamba kwekreni
- ukuhlelwa komzila
- ukuhlelwa kwamavili
- umklamo wangempela wekreni
- isiqondiso esidingekayo sokuhamba eceleni
Ngakho-ke, isondo akufanele sikhunjulwe njenge-flange eyodwa noma ama-flange amabili ngoba nje siqhutshwa noma asiqhutshwa.
Ukuxhumana Kwesondo Ne-Shaft
Isondo lingaxhunyaniswa ne-shaft ngezindlela ezahlukene kuye ngomklamo.
Izinhlelo ezingaba khona zihlanganisa:
- interference fit
- keyed connection
- ukuxhumana nge-spline
- ezinye izakhiwo zokukhiya zemishini
Kumhlangano oqhutshwayo, ukuxhumana kufanele kudlulise ngokuphephile i-torque edingekayo.
Umkhiqizi kufanele aqinisekise:
- ububanzi bomgodi
- imfuneko yokulingana
- izilinganiso ezibalulekile
- indinganiso ye-spline
- ukubeka endaweni ye-axial
- indlela yokugcina
Ukushintsha indlela yokuxhuma yasekuqaleni ngaphandle kokubuyekezwa kobuchwepheshe kungase kuthinte ukuhlanganiswa nokusebenza.
Ama-Keyways
Ama-Keyways avame ukusetshenziswa ekuxhumaneni kwama-mechanical drive.
Ukuze kushintshwe ama-wheel assemblies, kubalulekile ukuqinisekisa:
- ububanzi be-keyway
- ukujula kwe-keyway
- ubude be-key
- ububanzi be-shaft
- indawo yokhiye
I-keyway eyonakele noma egugile kakhulu esondweni elidala akufanele ivele ikopishwe emklamweni omusha.
Isimo se-shaft kufanele futhi sihlolwe.
Ukuxhumana kwama-Spline
Ukuxhumana kwama-spline kungasetshenziswa lapho kudingeka amandla aphezulu okudlulisa i-torque noma ukuxhumana okuqondile okukhethekile.
Lapho ushintsha isondo noma i-shaft exhunywe nge-spline, kufanele kuqinisekiswe amapharamitha amaningi, njengokuthi:
- indinganiso ye-spline
- inani lamazinyo
- imojuli noma i-pitch
- i-engeli yengcindezi lapho kusebenza khona
- ukulingana
- ubude obusebenzayo
Umdwebo wangempela uyisithenjwa esingcono kakhulu.
Uma umdwebo wokuqala ungatholakali, ukulinganisa okunembile nokwakhiwa kabusha kobuchwepheshe kuyadingeka ngaphambi kokukhiqiza.
Impahla Yesondo Likaloli
Impahla yesondo inethonya elikhulu emandleni, ukumelana nokuguga, ukuqina, kanye nokusebenza kokukhathala.
Ukukhethwa kwempahla kufanele kucabangele:
- umthwalo wesondo
- umthamo kaloli
- ububanzi besondo
- isigaba somsebenzi
- imvamisa yokusebenza
- impact loading
- rail condition
- environment
- heat treatment requirement
Ezinhlelweni zama-crane ezidinga kakhulu, insimbi ye-alloy eyakhiwe nge-forging efana ne-42CrMo ingase ikhethwe lapho kudingeka amandla afanele kanye nokusebenza kokushisa okufanele.
Ezinye izinto zamasondo zingasetshenziswa futhi kuye ngohlelo lokusebenza kanye nencazelo yezobuchwepheshe.
Into engcono kakhulu ayidingeki ukuthi ibe yinto eqinile kakhulu.
Ukulinganisela okufanele kwamandla, ukuqina, ukumelana nokuguga, kanye nokusebenza kwesikhathi eside kubaluleke kakhulu.
Amasondo e-Crane Enziwe Ngokushiswa
Amasondo e-crane enziwe ngokushiswa asetshenziswa kakhulu emisebenzini enzima.
Inqubo yokushiswa ingasiza ekukhiqizeni isakhiwo sezinto esiminyene kanye nezici zomshini ezinokwethenjelwa uma zilawulwa kahle.
Inqubo ejwayelekile yokukhiqiza isondo elishisiwe ingafaka:
- ukulungiselela izinto zokusetshenziswa
- ukushisa
- ukushisa
- ukwelashwa ngokushisa
- ukusebenza ngomshini okungalungile
- ukuphela kokusebenza kwensimbi
- ukuqinisa ingaphezulu uma kudingeka
- ukuhlola
- ukuhlanganisa kokugcina
Kumayunithi amasondo enziwe ngokwezifiso, i-shaft nezinye izingxenye zingase zenziwe ngokwehlukana futhi zihlanganiswe ngemva kokuhlolwa.
Ukushiswa Kwezinga Lokushisa
Ukushisisa kusetshenziselwa ukuthola izakhiwo ezidingekayo zomshini wamasondo kanye nemishafti yekhreni.
Kuye ngezinto ezisetshenziswayo kanye nokusetshenziswa, izinqubo ezingaba khona zingafaka:
- ukuqinisa nokuthambisa
- ukuqinisa indawo yokuhamba
- ukuqinisa kwendawo ethile
- ezinye izindlela zokwelashwa ezishiwo
Esondweni, i-tread idinga ukumelana nokuguga okufanele kuyilapho umongo kufanele ugcine ukuqina okwanele.
Eshaftini, amandla nokuqina kubalulekile ngoba i-shaft ingase ibhekane nokugoba nokulayishwa okuphindaphindiwe.
Ngakho-ke ukwelashwa kokushisa kufanele kukhethwe ngokwehlukana kwengxenye ngayinye ngokomsebenzi wayo.
I-Tread Yesondo Ne-Flange
I-tread yesondo iyindawo eyinhloko yokuxhumana phakathi kwesondo nomzila.
I-flange inikeza isiqondiso esiseceleni.
Zombili lezi zindawo zinomthelela ekusebenzeni kwesondo.
Ngesikhathi sokucubungula nokuhlola, izilinganiso ezibalulekile zingase zihlanganise:
- ububanzi besondo
- ububanzi bomgqeni wesondo
- ububanzi beflange
- ukujiya kweflange
- ukuphakama kweflange
- ibanga lamafuleji
- ukuqedwa kwendawo
Kumasethi amasondo asebenza ndawonye, umehluko wobubanzi bokugingqika nawo kufanele ulawulwe.
Umehluko omkhulu wobubanzi ungabangela ukutsheka kukakhreyni nokuguga okungalingani kwamasondo.
Kungani Amabheringi Angathinta Ukuguga Kwamafuleji
Lapho ukuguga okungajwayelekile kwe-flange kuvela, ukunakwa kuvame ukugxila kuphela ku-wheel naku-rail.
Nokho, isimo se-bearing singaba nomthelela ekuhambisaneni kwe-wheel.
I-bearing egugile noma eyonakele ingavumela i-wheel noma i-shaft ukuthi inyakaze ngokweqile.
Lokhu kungaholela ku:
- ukutsheka kwesondo
- ukuthintana kwesondo okungazinzile
- ukwanda kokunyakaza kwangapandle
- ukuthintana okungajwayelekile kwe-flange
- ukudlidliza
Ngakho-ke, lapho isondo likhombisa ukuguga okungajwayelekile kwe-flange, isimo se-bearing kufanele futhi sihlolwe.
Kungani Isimo Se-shaft Sibalulekile
I-shaft egobile noma egugile ingathinta ukunemba kokuhamba kwesondo.
Izinkinga ezingaba khona zihlanganisa:
- i-shaft egobile
- isihlalo se-bearing esigugile
- i-keyway eyonakele
- i-spline egugile
- ukungalingani komgogodla
- ukulimala kwendawo
Ukufaka isondo elisha emgogodleni owonakele kungase kungasixazululi inkinga yokuqala yokusebenza.
Kumakreni amadala, ivili ne-shaft kufanele kuhlolwe ndawonye kaningi.
Ingabe Kufanele Ushintshe Ivili Kuphela Noma I-Assembly Ephelele?
Lokhu kuncike esimweni sezingxenye ezikhona.
Ukushintsha ivili kuphela kungaba nengqondo lapho:
- i-shaft isesimweni esihle
- amabheringi asafanelekile
- izindawo zokuxhumana zingaphakathi kokubekezelelana
- akukho nkinga yokuhleleka okungajwayelekile ekhona
- izingxenye ezikhona ziyahambisana nesondo elisha
Umhlangano wesondo ophelele ungase ube ngcono lapho:
- i-shaft igugile noma yonakele
- izihlalo zamabheringi zonakele
- amabheringi afinyelele ekupheleni kwesikhathi sawo sokusebenza
- keyways or splines are worn
- ukuhlanganiswa kwasekuqaleni kuye kwahluleka kaningi
- ukuhambisana kokufaka akucaci
- ikhasimende lifuna iyunithi yokushintsha elungiselelwe ukufakwa
Ukuhlanganiswa okuphelele kunganciphisa inani lomsebenzi wokufaka odingekayo endaweni yekhasimende.
Ukushintsha i-Wheel Assembly Endala Ngaphandle Komdwebo Wasekuqaleni
Ama-crane amaningi amadala awasenayo imidwebo yokukhiqiza ephelele.
I-wheel assembly yokushintsha isengathuthukiswa, kodwa izilinganiso ezinemininingwane ziyadingeka.
Ulwazi olusizayo luhlanganisa:
- izithombe ze-wheel assembly endala
- ububanzi bangaphandle bevili
- ububanzi be-tread
- ububanzi be-tread
- izilinganiso ze-flange
- izilinganiso ze-bore
- ubude obuphelele be-shaft
- ububanzi be-shaft
- ubukhulu besihlalo se-bearing
- imodeli ye-bearing
- ubukhulu be-bearing housing
- imininingwane ye-keyway noma i-spline
- ukuxhumana kwe-drive
- ubukhulu besondo
- amabanga okufaka isikhungo
I-assembly endala kufanele futhi ihlolwe ukuguga.
Izilinganiso ezithathwe ezindaweni ezigugile kungenzeka zingamelela umklamo wangempela.
Ngakho-ke umdwebo wokushintsha kufanele wakhiwe kabusha kusetshenziswa idatha elinganisiwe kanye nolwazi lwemishini nokubuyekezwa kobuchwepheshe.
Ukubaluleka Kokuqinisekiswa Kwemodeli Ye-Bearing
Lapho i-crane wheel assembly ekhona ishintshwa, isibonakaliso se-bearing singanikeza ulwazi olusebenzayo lobuchwepheshe.
Kungasiza ukuqinisekisa:
- usayizi we-bore
- ububanzi bangaphandle
- ububanzi be-bearing
- uhlobo lwe-bearing
- izici zomthwalo ezingaba khona
Nokho, isibonakaliso se-bearing sisodwa asanele ukwakha kabusha i-assembly ephelele.
I-housing, ukulingana kwe-shaft, ukubekwa kwe-axial, izigxivizo, kanye nokuhlelwa kokugcoba kufanele futhi kuqinisekiswe.
Ukuxhumana Kwedrayivu Yamavili Okushintsha
Ezingxenyeni zamasondo ashayelwayo, kufanele kunakwe ikakhulukazi ukuxhumana phakathi kwengxenye yesondo nohlelo lokushayela.
Ikhasimende kufanele linikeze ulwazi mayelana nokuthi:
- imodeli ye-gearbox
- i-shaft yokuphuma
- i-coupling
- i-keyway
- i-spline
- isikhombisi sokufaka
- ubude bokuxhuma
Uma i-gearbox ekhona izosetshenziswa futhi, i-shaft yesondo entsha kufanele ihambisane ne-interface yokushayela ekhona.
Lokhu kuvame ukuba ngesinye sezici ezibaluleke kakhulu kumsebenzi wokushintsha.
Ukuhlanganiswa Kokulinga Ngaphambi Kokulethwa
Lapho isondo, umgodi, ama-bearings, izindawo zama-bearings, kanye nezingxenye ezihlobene zikhiqizwa njengeyunithi ephelele, ukuhlanganiswa kokulinga ngaphambi kokuthunyelwa kungasiza ekutholeni izinkinga ezingaba khona zokulingana.
Ukuhlanganiswa kokulinga kungaqinisekisa:
- ukufakwa kwama-bearings
- ukulingana kwesondo nomgodi
- ukubeka endaweni ye-axial
- ukufakwa kwekhava
- ukuhlelwa kwe-seal
- ukufinyelela kokugcoba
- ukuxhumana kokushayela
- ubukhulu bokuhlanganisa konke
Kumaphrojekthi okushintsha okwenziwe ngokwezifiso, lokhu kunganciphisa izingozi zokufaka endaweni yekhasimende.
Ukuhlolwa Kwamayunithi Amasondo Ekhreni
Kuye ngezidingo zephrojekthi, ukuhlola kungase kufake:
Ukuhlolwa Kwamasondo
- ukuhlolwa kobukhulu
- ukuhlolwa kokuqina
- ukuhlolwa kwezinhlayiya zikazibuthe uma kudingeka
- ukuhlolwa kwe-ultrasonic uma kudingeka
- ukuhlolwa ngokubona
Ukuhlolwa Kweshafti
- ukuhlolwa kobukhulu
- ukuqinisekiswa kokuqina lapho kudingeka
- ukuhlolwa okungonakalisi lapho kucacisiwe
- ukuhlolwa kwe-keyway noma i-spline
Ukuhlolwa Kwe-Bearing Nokuhlanganisa
- ukuqinisekiswa kwemodeli ye-bearing
- ukuhlolwa kokulingana
- ukuhlolwa kokujikeleza
- ukuhlolwa kokugcoba
- ukuqinisekiswa kwezilinganiso zokuhlanganisa
Izidingo zokuhlola kufanele ziqinisekiswe ngaphambi kokukhiqiza.
Ulwazi Oludingekayo Ngeqoqo Lesondo Likakhreyn Elenzelwe
Okokucaphuna nokuhlolwa kobuchwepheshe, kuyasiza ukunikeza:
- amandla okuthwala kukakhreyni
- umthwalo omkhulu wesondo uma utholakala
- isondo eliqhutshwayo noma elingenzi lutho
- ifuleji elilodwa noma amabili
- i-wheel outside diameter
- izilinganiso ze-tread
- izilinganiso ze-flange
- uhlobo lwe-rail
- imfuneko yezinto ze-wheel
- umdwebo we-shaft noma izilinganiso
- imodeli ye-bearing
- izilinganiso zendlu ye-bearing
- imininingwane ye-keyway noma i-spline
- ukuxhumana kwe-gearbox noma i-coupling
- isidingo sokwelashwa ngokushisa
- isidingo sokuhlolwa
- inani
- amadrowa amadala noma izithombe
Lapho ulwazi luphawuleka kakhulu, kulula ukulungiselela umdwebo wokukhiqiza onembile.
Amaphutha Ajwayelekile Lapho Oda Ama-Crane Wheel Assemblies
Amaphutha ajwayelekile ahlanganisa:
- ukuhlela kuphela ngobubanzi besondo
- ukunganaki ubukhulu bomgogodla
- ukunganaki uhlobo lwe-bearing
- ukungahloli ukuxhumana kwe-drive
- ukukopisha ubukhulu be-keyway egugile
- ukungayinaki imilinganiselo yomzila
- ukushintsha into yevili ngaphandle kokubuyekezwa kobuchwepheshe
- ukushintsha ivili ngaphandle kokuhlola i-shaft
- ukushintsha ivili ngaphandle kokuhlola amabheringi
- ukucabanga ukuthi ama-assembly aqhutshwayo nangasebenzi ayafana
- ukuqala ukukhiqiza ngaphambi kokuqinisekisa umdwebo wokugcina
Lawa maphutha angaholela ezinkingeni zokufaka noma ukuguga ngaphambi kwesikhathi.
Indlela Yokwandisa Impilo Yesevisi Yomhlangano Wesondo Lokuthwala
Impilo yokusebenza enhle incike ohlelweni lonke.
Izinqubo ezinconywayo zihlanganisa:
- gcina ukuhlelwa kwejika okulungile
- lawula umehluko wobubanzi besondo
- gcina amabheringi egcotshwe kahle
- hlola i-shaft nezihlalo zamabheringi
- gcina ukuhlelwa kwesondo okulungile
- gwema ukutsheka kukacrane ngokweqile
- hlola isimo se-gearbox ne-coupling
- hlola ukuguga kwe-flange yesondo
- shintsha amabheringi alimele ngesikhathi
- sebenzisa izinto ezifanele zesondo ne-shaft
- sebenzisa ukwelashwa kokushisa okufanele
Ukuhlanganiswa kwesondo okuthembekile kudinga kokubili ikhwalithi enhle yokukhiqiza kanye nokunakekelwa okufanele kukacrane.
Isiphetho
Ukuhlanganiswa kwesondo likacrane kungaphezu kwesondo likacrane nje.
Isondo, i-shaft, ama-bearings, ama-housings, uhlelo lokugcoba, ukuxhumana kwe-drive, kanye ne-rail konke kusebenza ndawonye ukusekela nokuhambisa i-crane.
Kumasondo ashayelwayo, ukudluliswa kwe-torque kanye nokuxhumana kwe-gearbox kufanele futhi kucatshangelwe.
Emaphrojekthi okushintsha, ukumane kuqhathaniswe ububanzi besondo elidala akwanele. Ubukhulu be-shaft, ukuhlelwa kwama-bearings, i-flange geometry, usayizi we-rail, i-drive interface, kanye nobukhulu bokufaka konke kufanele kuqinisekiswe.
Uma umdwebo wangempela ungatholakali, i-old wheel assembly ingakhiwa kabusha ngokulinganisa okunembile, ukubuyekezwa kobuchwepheshe, ukuqinisekiswa komdwebo, ukukhiqiza, ukuhlolwa, kanye nokuhlanganiswa kokulinga.
Ukuthatha isondo le-crane njengengxenye yohlelo oluphelele lokugijima kusiza ukunciphisa izinkinga zokufaka, ukuguga okungajwayelekile, isikhathi sokuphumula, kanye nezindleko zokunakekela zesikhathi eside.